Reverse Engineering Industries We Serve

AirCorps Aviation caters to the aerospace industry.  However, if you understand the tolerance and accuracy demands in aircraft parts you realize that most likely our services will meet your industry’s standards as well.  Contact us to today if you have any questions about how our services utilizing 3D scanning can benefit your field of work.

Aerospace

  • Reverse engineering obsolete OEM replacement parts for legacy aircraft
  • Inspection / compare – measurements of straightness
  • Aerodynamics/ stress analysis
  • Damage assessments – corrosion, hail, part wear
  • Prototyping, tooling and mold design, archiving
  • Design and engineering – component and cabin/interior spacial dimensions
  • Engine / transmission spacial dimensions – exhaust, starters, intake interference etc.
Aerospace Industry

Your Role in Aerospace:

AP-IA Inspections

A&P - AI's

3D Scanning Information for Maintenance Technicians Holding Airframe & Powerplant and Inspection Authorizations

Do you have difficult, time consuming efforts measuring or inspecting your aircraft?  Our services can provide solutions to these problems.  We do this through state-of-the-art 3D scanning.  Our scanning techniques produce highly accurate results compared to traditional methods saving you both time and money

Why you need AiCorps Aviation's 3D scanning services:

  • Inspecting and measuring damage
    • Corrosion depth
    • Hail damage
    • 3D damage context for reporting
  • Aircraft dimensional tolerances and straightness
    • Measuring overall dimension for comparisons/ verification to documentation
    • Accident straightness verification
  • Measuring complex contours
    • Capturing fuselage contour for development of direct fitting parts
    • Reverse engineering for fabrication of replacement parts.
  • Reverse engineering and fabricating obsolete parts
    • Fabricating parts unavailable from OEM’s
  • Cabin retrofits – aircraft interior
    • Capturing aftermarket equipment less drawings that need to be mounted or installed.
    • reverse engineering existing interior components for upgrading or replacement.
Manufacturer Parts 3D Scanning

Manufacturer

3D Scanning Information for Manufacturers

AirCorps Aviation is a company dedicated to servicing the Aerospace industry by providing reverse engineering and inspection services through 3D scanning technology.  That means that while there are other 3D scanning providers, we are a company that understands the demands of quality and precision in aerospace parts.  It’s our scanning & post-processing techniques that produce highly accurate results compared to traditional methods saving you both time and money.

Why you need AiCorps Aviation's 3D scanning services:

  • Inspection/ quality control that are out of current capabilities due to environment conditions
  • First article inspection of manufactured parts
  • Product design & development
  • Tooling – Die & Mould design and modifications
  • Fixture measurement / verification / comparisons

Visit the Applications page for additional project types that benefit from 3D scanning.

AirCorps Aviation for Engineers

Engineer

3D Scanning Information for Aerospace/ Aircraft, Structural, Electrical Engineers and Designers

Do you have difficult, time consuming efforts measuring subjects for engineering and design efforts on your aircraft? Our services can provide solutions to these problems. We do this through state-of-the-art 3D scanning. Our scanning techniques produce highly accurate results compared to traditional methods saving you both time and money.

Why you need AiCorps Aviation's 3D scanning services:

  • Contour / aerodynamics measurement
  • Reverse engineering – assemblies, engine bays, nacelles, cabins
  • Prototyping – tooling, product design
  • Capturing aftermarket equipment less drawings that need to be mounted, installed or designed around.
  • Confined space interference reference.

Visit the Applications page for additional project types that benefit from 3D scanning.

3D Scanning for Airplane Owner

Aircraft Owners

3D Scanning Information for Aircraft Owners

Do you own an aircraft? A fleet of aircraft? Whatever the scenario, you’re probably curious how 3D scanning can benefit you. If it’s obsolete parts that are holding up your aircraft’s return to service or airworthiness, AirCorps Aviation’s expert staff can help you quickly reverse engineer and fabricate a new part. Do you have a fleet of aircraft but one ship consistently under performs in efficiency and time? If it’s not engine performance let 3D scanning identify aerodynamics issues. By scanning an aircraft and locating out of tolerance characteristics, the potential repairs could pay for the loss in fuel efficiency in a short amount of time.

Why you need AiCorps Aviation's 3D scanning services:

  • Contour / aerodynamics measurement
  • Reverse engineering obsolete parts
  • Cabin retrofits – aircraft interior
    • Capturing aftermarket equipment less drawings that need to be mounted or installed.
    • reverse engineering existing interior components for upgrading or replacement.

Visit the Applications page for additional project types that benefit from 3D scanning.

Designer King Air 3D Scanning

Designer

3D Scanning Information for Designers

When developing a design you want as much information and detailed context as possible to make qualified decisions.  3D scanning provides excellent detail and context so that you can design mating or adjacent parts – verifying that the new design is in compliance for tolerances and interferences.  Are you designing complex parts with high material and machining costs?  3D printing has made rapid prototyping a practical workflow, however, you need a model first.  3D scanning and CAD modeling are the required prior steps that people often misunderstand.  AirCorps Aviation can help you with all of these workflows.

Why you need AiCorps Aviation's 3D scanning services:

  • Contour / aerodynamics measurement
  • Surroundings compliance/ verification
  • Rapid prototyping
    • 3D scan to CAD to 3D printing workflow
  • Capturing aftermarket equipment less drawings that need to be mounted, installed or designed around.
  • Reverse Engineering for design of a new product mating or adjacent to existing assemblies.

Visit the Applications page for additional project types that benefit from 3D scanning.

For a price estimate on our 3D scanning services download our Cost Estimation Worksheet