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For a price estimate on our 3D scanning services download our Cost Estimation Worksheet
AirCorps Aviation Reverse Engineering uses state-of-the-art technology that allows for accurate scans of parts, both big and small, that can be used for the fabrication of new parts and inspection of original parts. Our process saves both time & money, and produces highly accurate results compared to traditional methods.
The part and scanner can be moved freely during scanning. Take it from place to place or use it inhouse or on site.
Virtually limitless 3d scanning – no matter the part size, complexity, material or color.
Accuracy of up to 0.0012 in., resolution of up to 0.002 in., high repeatability and traceable certificate.
No external positioning system, no arms, no tripod or fixture.
Model generation, right as you complete acquisition for realtime visualization of what is scanned.
3D scanners are tri-dimensional measurement devices used to capture real-world objects or environments so that they can be remodeled or analyzed in the digital world. The latest generation of 3D scanners do not require contact with the physical object being captured. We utilize non-contact portable 3D laser scanners not only for their versatility but their speed.
3D scanners can be used to get complete or partial 3D measurements of any physical object. The scanner produces a digital, high density mesh that measures more accurately when compared to traditional measurement devices (rulers, calipers, micrometers, etc.)
Aeroscan’s expertise allows us to leverage this scan data and apply it efficiently and effectively to aerospace reverse engineering or inspecting applications. Scanning objects in 3D is not difficult, however, knowing how apply that data to solve a problem is the expertise that we provide.
Bottom line – 3D scanning bridges the gap between existing objects in the real world and the digital environment that is the modern platform for engineering. The aerospace industry can directly benefit from this with a faster return to service, return to market, improved quality and even product performance.
Want to learn 3D scanning basics and the workflow after scanning? Visit our Solutions page where you can see illustrations.
After experiences with other types of 3d scanners. Aeroscan determined that 3D scanning with a portable hand held laser scanner not only provides the most versatility but the accuracy necessary for the majority of aerospace applications. This type of laser scanning uses positioning targets placed on or around the subject to be scanned. The targets act as coordinated positions that allow the scanner to move around the object in any direction without the restrictions of an arm or fixed tripod. More importantly it does not limit the physical limit of the subject to be scanned. However, if the subject to be scanned requires high tolerances between distances over approximately 12’, the addition of photogrammetry needs to be incorporated. We are trained and can perform this additive service.
Reverse engineering is the process of analyzing an existing object’s physical characteristics to allow a fully replicated copy to be created from the information or data extracted.
With a large fleet of affordable flying aircraft continually aging, owners and operators are challenged with obtaining replacement parts. When replacement parts have become obsolete from the original manufacturer or unavailable on the open market there is no other option but to reverse engineer a part. The problem is many times these parts are complex shaped, measuring them is difficult and finally finding a company that can fabricate a small quantity, often only 1 adds to the challenge.
Bottom line – our ability to reverse engineer with 3D scanning makes measuring, drawing and then fabricating complex shaped parts possible. Our expertise in catering to the aerospace industry provides you confidence that we understand the value in solving problems and helping clients make their aircraft airworthy again.
onstructing a CAD (computer aided design) model is an integral step in reverse engineering and sometimes in the inspections process(s). It is also the most time consuming effort in that workflow. Aeroscan staffs full time CAD designers that are experts in translating 3D scan reference or 2D blueprints and recreating it as a 3D CAD model. Since we often fabricate parts our CAD designers also understand how to model tooling too. We can not emphasize how critical it is to have aerospace experienced CAD designers modeling your part.
Aeroscan provides 3D CAD modeling as a service within the workflow for reverse engineering and inspections applications. However, we can also provide CAD modeling as a separate service even if 3D scanning is not necessary.
Want to 3D print an object? You need a CAD model. Not clear how CAD modeling is applied to the Reverse Engineering process? Visit our Process page where you can see how CAD is applied to the typical workflow.
Looking for some more examples of what we inspect? Visit our Applications page to see how 3D scanning can benefit you.
The Aeroscan’s fabrication team specializes in the use of traditional and state-of-the-art methods to manufacture and produce aircraft parts. Our adherence to the FAA-PMA Quality System, range of capabilities, and exacting detail are evident in the finished product. We have built this reputation by fabricating parts for the legacy and warbird markets, but can also produce approved components for modern aircraft and even other industries. Whether it’s stretching a leading edge skin, spot-welding an assembly, machining a main landing gear casting, or producing a formed sheet metal part, customers benefit from working with a premier production team who have access to an extensive collection of resources, equipment and tools.
Most likely you’re familiar with the general principles of the additive manufacturing process—3D printing. However, if you’re asking how the 3D printing process is applied to reverse engineering or manufacturing/ fabrication process, Aeroscan can help. For example, Aeroscan provides 3D printing as an additional service to aid those who would like to “rapid prototype” or test a difficult, costly actual part to machine or fabricate. Remember, 3D printed objects need to originate from a 3D model. Aeroscan’s ability to provide 3D scanning and CAD solid body modeling provides the groundwork to achieve your 3D printing needs.
3D printing’s technology in output mediums are constantly evolving. Aeroscan can help you achieve your goals with printing in a variety of sizes, filament/material types. For those reasons, we suggest that you contact us to discuss what type of printing is best suited and cost effective for your project.
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