Fall 2024 Piper L-4H Grasshopper Update

L-4s lined up on an apron with several A-20 attack bombers in the background, Photo National Archives.

Between 1941 and 1945, the USAAF procured  5,413 L-4s for U.S. forces. 1,801 of that number were L-4H versions. Thousands of L-4s remained in the US for the duration of WWII, training pilots and serving liaison duties for Army units in training. The little Piper L-bird is common in the United States and Canada, but combat veteran L-4s are rare in the United States.

L-Birds accompanied the advance of the troops until the war ended. While many of the fighters and bombers were repatriated to the United States post war, most small planes were decommissioned on the spot. These aircraft were then used after the war for training thousands of pilots in the former European and Pacific theaters.

Instructions for Army Models L-4A, L-4B, and L-4H, AN 01140DA-1)

Instructions for Army Models L-4A, L-4B, and L-4H, AN 01140DA-1)

L-4H Specifications

L-4H Specifications

Restoration Progress

The past weeks have seen the L-4’s wings rebuilt, the wheels and brake parts inspected and restored, and the fuselage tube frame has been repaired and returned to the AirCorps restoration shop.

Wheels and Brakes

The original brake system expander  (left) and brake drum (right). The bladder expands against the brake shoes and produces friction as the shoes are pressed against the brake drum. 

An  L-4B and L-4H are nearly identical. A primary difference between them is the brake system manufacturer.  L-4Bs used Goodrich brakes and L-4Hs used a Scott system. The original expander tube brake system in an L-4 is quite simple. Pressure on the wheel brake lever pushes on a diaphragm which in turn forces brake fluid in the line to inflate the expander tube which pushes the brake pads against the brake drum.

The original L-4/J-3 brakes aren’t very effective. However, this can be an advantage in a Cub because in typical operations the J-3/L-4 needs almost no brake use. With expander tube brakes it’s hard to brake it hard enough to pick up the tail.

More effective replacement brake systems are powerful enough to make a brake-induced nose over a real possibility. But current L-4/J-3 Cub owners are not inexperienced cadets so they often choose to accept the nose-over risk and retrofit their airplanes with Grove disc brakes under an FAA-approved Supplemental Type Certificate and that’s the case with 44-79780’.

Wings

The original L-4 wings required extensive repairs after many years in storage.

Fuselage Tube Frame

The fuselage frame suffered significant damage in the crash in the early 1950s when it was owned and operated by the Civil Air Patrol. AirCorps subcontracted out the fuselage frame repair.

Firewall Forward

The firewall forward sheet metal was sourced from Univair and carefully fitted and assembled. Once this assembly and the fuselage frame is painted, it will be mounted.

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3 Responses
  1. Fred Nelson

    Nice looking total restoration project. Looks like top quality work! I’ve restored two Stearmans, AT-11 and BT-13, so it’s fun to watch other detailed works of art.

  2. Bill Stevenson

    Thanks for this video, I restored a J3 as an L4 almost 40 years ago. The video scenes were very familiar and show great work. It’s about time the L4 gets the recognition it deserves. I still fly mine on a regular basis.

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